System Configuration: 4 units of 20HP heat pumps + 40-ton insulated water tanks
Background & Challenges
As a large-scale manufacturing enterprise, LEGO Industrial required a high-capacity hot water solution for its staff dormitories, facing these key challenges:
High and simultaneous hot water demand: Hundreds of employees need hot water during morning and evening peak hours, requiring a system that can handle large load fluctuations.
Rising operational costs: Traditional electric boilers were leading to high energy bills and unstable water temperatures.
Maintenance and safety concerns: Old systems required frequent repairs and posed potential safety risks for dormitory use.
The client needed a reliable, high-efficiency, low-maintenance hot water system to meet daily staff needs.
Customized Solution
We designed a modular hot water system tailored to the factory's scale and usage patterns:
4×20HP Heat Pump Units: Combined with 40-ton insulated water tanks, providing sufficient hot water capacity to meet peak demand.
Modular Parallel Operation: Units work together automatically, adjusting output based on real-time usage to optimize efficiency.
Smart Control System: Constant temperature monitoring and automatic heating, ensuring 24/7 hot water supply without manual intervention.
Durable Rooftop Installation: Weather-resistant design for long-term outdoor use, with corrosion protection for humid climates.
Project Benefits & Results
Since commissioning, the system has delivered significant improvements:
Stable 24/7 Hot Water: Consistent hot water supply for all dormitories, eliminating complaints about insufficient or cold water during peak hours.
Significant Energy Savings: Reduced operational costs by over 60% compared to traditional electric boilers, with a short payback period.
Enhanced Safety: No open flames, gas leaks, or electric shock hazards, creating a safe living environment for employees.
Low Maintenance Operation: The system runs automatically with minimal upkeep, reducing management burden and maintenance costs.
Why Choose Meidebao for Your Factory Dormitory Project?
✅ Proven Large-Scale Solutions: Experience with high-capacity hot water systems for factories and dormitories.
✅ Custom Modular Design: Scalable configurations to match your exact water demand and site conditions.
✅ Reliable Performance in Humid Climates: Units optimized for stable operation in Zhejiang's humid subtropical climate.
✅ Full After-Sales Support: Professional installation guidance, commissioning, and long-term maintenance services.